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Overview

Algoryx’s product is a comprehensive system consisting of: a license to use Algoryx’s patented Mold Characterization algorithms, a Correlation Master software license, support, maintenance and on-site training.
Algoryx also offers Mold Characterization Studies on individual molds as a service.

Algoryx has discovered that a single Predictor Dimension (PD) is the statistically best predictor for all other dimensions. This means that one Predictor Dimension in one cavity can serve as a predictor for all other dimensions in all other cavities in a mold.

Even though the correlation between causes (press settings) and effects (dimensions) may be difficult or impossible to determine, the correlation between effects is consistent and predictable irrespective of press settings. If the Predictor Dimension is brought into specifications, all other dimensions will fall into specifications.

Algoryx integrates all elements of the molding process—including design tolerances, design GD & T, the mold, the press, the measurement system and material—a into a single, unified system through a Mold Characterization Study. Algoryx eliminates the complex effects of response surfaces and project interactions. Algoryx demystifies the molding process. Algoryx facilitates communication and keeps everyone on the same page, making the same data-based decisions at the same time. The Mold Characterization Study results travel with the mold from press-to-press, facility-to-facility and country-to-country.

The Algoryx system is available as an annual site license, or on individual molds on a consulting basis. Contact us for information on which solution will best meet your needs.

Take the Algoryx Challenge: Using your own data … see how one dimension in one cavity can predict all other dimensions in all other cavities!

Key Benefits:

Faster time-to-market.
Development, validation and production phases are all shortened while quality is increased.

Lower risk development.
Using actual observed data, the Mold Characterization study and additional studies run in simulation mode identify optimal process settings. Eliminates destructive measurement. Learn more …

Certainty that the mold will work when it is first delivered by the mold-maker.
Optimal process settings insure mold viability while allowing for material variations.

Lower cost parts.

  • Drastically reduced in-process inspections. Measure only one dimension on one cavity.
  • Reduced qualification inspection and SPC and Cpk analysis.
  • At least a 4-5% reduction in cycle time.
  • Fewer tuning cycles to qualify the tool/process/design/metrology.
  • Learn more …

Consistent part production across different presses and locations.
Mold specific & press independent validation insures optimal quality and cycle times while eliminating validation each time the mold is moved to a new production site. Identify if tool wear is a problem, and if tool wear is a problem, to identify, in advance, when you will start producing bad parts.

Improved customer-supplier communication and management.
Data-based communication up and down the supply chain that puts everyone on the same page, at the same time, making the same decisions.

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