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Eliminate all iterative mold and development tuning cycles to reduce cost and accelerate mold delivery.

Eliminate Development and Validation Iteration Loops

Mold Development and Validation In Low and High Cost Countries Before Algoryx. Four iteration loops. Click to enlarge.

 

Mold Development and Validation In Low and High Cost Countries After Algoryx. No iteration loops. Click to enlarge.

 
These flowcharts are for a company that does as much of the developmental work as possible in the Low Cost Country (LCC). In this example the customer is in the High Cost Country (HCC) and the production is done in the HCC.

Development Process Methodology

The Algoryx Mold Characterization Study provides a deep understanding of the relationships between all part dimensions in all cavities. 

The dimensional relationships are shown on correlation charts. The correlation charts show the correlation/regression line between the Predicator Dimension and each predicted dimension. There is a separate correlation chart for each predicted dimension. 

The regression line represents all possible combinations of press settings. This means that billions of possible combinations of press settings are represented by one straight line! The regression line takes press settings out of the picture. When press settings are taken out of the picture, it then becomes possible to tune the mold and tune design tolerances independently from press settings. 

Development Process Benefits

  • Faster time-to-market.
  • Lower risk development.
  • Simulate and analyze optimal mold settings and eliminate mold tuning and validation iteration loops.
  • Reduce the amount of Validation SPC and Cpk analyses by measuring only one dimension in one cavity.
  • Anticipate and account for material variations and tool wear.

The Algoryx Challenge will analyze your mold for up to four part dimensions. You select either one dimension in four cavities, two dimensions in two cavities or four dimensions in one cavity. If you would like to analyze a larger number of dimensions or cavities, Algoryx provides Mold-by-Mold Analyses on a consulting basis. 

Challenge Deliverables

Fill out the form below and Algoryx will email you a data input template and instructions on how to submit your data.* 

Results will be available within three working days. Algoryx will contact you to set up an online meeting to review the following results: 

  1. Mold Characterization Study results running Correlation Master in the analysis mode to determine current mold capability. This is the “Before Algoryx” state.
  2. Mold Characterization Study results running Correlation Master in the simulation mode to confirm team choices. This is the “After Algoryx” state.
  3. Comparison of the Before Algoryx state to the After Algoryx state.
  4. Summary page of analysis and simulation results.
  5. Financial and schedule analysis using your figures or industry standards.

Take the Algoryx Challenge – See the results using your development data!